Understanding dispersity control in photo-atom transfer radical polymerization: Effect of degree of polymerization and kinetic evaluation

In photo-atom transfer radical polymerization (ATRP), dispersity can be efficiently controlled by varying the deactivator concentration. In this work, we provide mechanistic insight into dispersity-controlled photo-ATRP by conducting detailed kinetics under a range of conditions. For the lower dispersity polymers, a conventional first-order kinetic profile was observed accompanied by a linear evolution of number average molecular weight (M_n) with conversion while the reactions reached moderate to high conversions (between 66% and 93%). Whereas, when polymers of high dispersity were targeted, the M_n remained relatively constant throughout the polymerization and the reactions ceased at less than 50% of conversion. In particular, for Р= 1.84, a significant deviation between theoretical and experimental molecular weights was evident. This deviation was unambiguously attributed to slow initiation as indicated by ¹H NMR, where significant percentages of unreacted initiator were observed. Importantly, the addition of ligand at the polymerization plateau re-initiated the polymerization and led to the complete consumption of the unreacted initiator, thus enabling the synthesis of one-pot diblock copolymers. We subsequently evaluated the effect of the degree of polymerization (DP) on the obtained dispersity when a constant catalyst ratio was maintained. Based on the interpolation of those experiments results, we could predict experimental conditions for any desirable DPs and dispersities.