The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy

Research output: Chapter in Book/Report/Conference proceedingChapter (Book)Researchpeer-review

Abstract

A heat-treatable aluminium alloy A357 has been chosen in this study to obtain further understandings about the relative density and mechanical properties after selective laser melting (SLM) and subsequent heat treatment at an experimental stage. Although as one of the most important groups of industrial cast alloys with a high strength/density ratio and good thermal properties, aluminium alloy A357 has been less frequently studied in the SLM field. Also, since conventional casting and SLM are two different techniques, it is not known whether SLM procedures and parameters for heat treated alloys can be directly transferred to Al alloy A357. From this perspective, this chapter is aimed to investigate the influence of the parameters for SLM and post heat treatment on the tensile behaviours of Al alloy A357. The possibility of omitting solution heat treatment (SHT) was also explored, assuming that a supersaturated Al matrix with precipitate-forming elements Si and Mg is already achieved in the as-built condition after high temperature laser melting and subsequent fast cooling. This refers to direct ageing in this work. Through the application of various combinations of laser fabrication and heat treatment parameters, the corresponding properties of the SLMed materials can be modified, mainly determined by fractographic studies via scanning electron microscopy (SEM). An open question is whether these post heat treatment parameters can be properly tailored to avoid issues such as residual stress development during SLM process, and in the meanwhile to maintain the enhanced mechanical properties compared to conventional cast counterparts.
Original languageEnglish
Title of host publicationAdditive Manufacturing for the Aerospace Industry
EditorsFrancis Froes, Rodney Boyer
Place of PublicationAmsterdam Netherlands
PublisherElsevier
Pages143-161
Number of pages19
ISBN (Print)9780128140628
DOIs
Publication statusPublished - 18 Feb 2019

Cite this

Rao, J. H., Rometsch, P., Wu, X., & Davies, C. H. J. (2019). The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy. In F. Froes, & R. Boyer (Eds.), Additive Manufacturing for the Aerospace Industry (pp. 143-161). Amsterdam Netherlands: Elsevier. https://doi.org/10.1016/B978-0-12-814062-8.00008-X
Rao, Jeremy Heng ; Rometsch, Paul ; Wu, Xinhua ; Davies, Chris H.J. / The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy. Additive Manufacturing for the Aerospace Industry. editor / Francis Froes ; Rodney Boyer. Amsterdam Netherlands : Elsevier, 2019. pp. 143-161
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Rao, JH, Rometsch, P, Wu, X & Davies, CHJ 2019, The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy. in F Froes & R Boyer (eds), Additive Manufacturing for the Aerospace Industry. Elsevier, Amsterdam Netherlands, pp. 143-161. https://doi.org/10.1016/B978-0-12-814062-8.00008-X

The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy. / Rao, Jeremy Heng; Rometsch, Paul; Wu, Xinhua; Davies, Chris H.J.

Additive Manufacturing for the Aerospace Industry. ed. / Francis Froes; Rodney Boyer. Amsterdam Netherlands : Elsevier, 2019. p. 143-161.

Research output: Chapter in Book/Report/Conference proceedingChapter (Book)Researchpeer-review

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N2 - A heat-treatable aluminium alloy A357 has been chosen in this study to obtain further understandings about the relative density and mechanical properties after selective laser melting (SLM) and subsequent heat treatment at an experimental stage. Although as one of the most important groups of industrial cast alloys with a high strength/density ratio and good thermal properties, aluminium alloy A357 has been less frequently studied in the SLM field. Also, since conventional casting and SLM are two different techniques, it is not known whether SLM procedures and parameters for heat treated alloys can be directly transferred to Al alloy A357. From this perspective, this chapter is aimed to investigate the influence of the parameters for SLM and post heat treatment on the tensile behaviours of Al alloy A357. The possibility of omitting solution heat treatment (SHT) was also explored, assuming that a supersaturated Al matrix with precipitate-forming elements Si and Mg is already achieved in the as-built condition after high temperature laser melting and subsequent fast cooling. This refers to direct ageing in this work. Through the application of various combinations of laser fabrication and heat treatment parameters, the corresponding properties of the SLMed materials can be modified, mainly determined by fractographic studies via scanning electron microscopy (SEM). An open question is whether these post heat treatment parameters can be properly tailored to avoid issues such as residual stress development during SLM process, and in the meanwhile to maintain the enhanced mechanical properties compared to conventional cast counterparts.

AB - A heat-treatable aluminium alloy A357 has been chosen in this study to obtain further understandings about the relative density and mechanical properties after selective laser melting (SLM) and subsequent heat treatment at an experimental stage. Although as one of the most important groups of industrial cast alloys with a high strength/density ratio and good thermal properties, aluminium alloy A357 has been less frequently studied in the SLM field. Also, since conventional casting and SLM are two different techniques, it is not known whether SLM procedures and parameters for heat treated alloys can be directly transferred to Al alloy A357. From this perspective, this chapter is aimed to investigate the influence of the parameters for SLM and post heat treatment on the tensile behaviours of Al alloy A357. The possibility of omitting solution heat treatment (SHT) was also explored, assuming that a supersaturated Al matrix with precipitate-forming elements Si and Mg is already achieved in the as-built condition after high temperature laser melting and subsequent fast cooling. This refers to direct ageing in this work. Through the application of various combinations of laser fabrication and heat treatment parameters, the corresponding properties of the SLMed materials can be modified, mainly determined by fractographic studies via scanning electron microscopy (SEM). An open question is whether these post heat treatment parameters can be properly tailored to avoid issues such as residual stress development during SLM process, and in the meanwhile to maintain the enhanced mechanical properties compared to conventional cast counterparts.

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SN - 9780128140628

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EP - 161

BT - Additive Manufacturing for the Aerospace Industry

A2 - Froes, Francis

A2 - Boyer, Rodney

PB - Elsevier

CY - Amsterdam Netherlands

ER -

Rao JH, Rometsch P, Wu X, Davies CHJ. The processing and heat treatment of selective laser melted Al-7Si-0.6 Mg alloy. In Froes F, Boyer R, editors, Additive Manufacturing for the Aerospace Industry. Amsterdam Netherlands: Elsevier. 2019. p. 143-161 https://doi.org/10.1016/B978-0-12-814062-8.00008-X