Size-induced axial segregation of binary mixtures in rotating drum of different lengths

Jielong He, Yuelei Wang, Liuyimei Yang, Jin Xu, Qijun Zheng, Sida Liu, Zongyan Zhou

Research output: Contribution to journalArticleResearchpeer-review

Abstract

This study investigates the size-induced axial segregation of binary mixtures in rotating drums, particularly focusing on the effect of drum length. The results indicate that long drums require more time to achieve stable segregation and form more segregation bands. The core region under the free bed surface remains predominantly filled with small particles, indicating that radial segregation occurs simultaneously with the axial segregation. The angle of repose of large particle bands is consistently greater than that of small particle bands, which drives the migration of large particles. Short drums are more sensitive to changes in rotational speed, while long drums with moderate rotational speed promote the formation of segregation bands. The width of small particle bands shows an increasing–decreasing-stabilizing trend with the drum length increasing. An analysis of particle velocities reveals that the characteristics of segregation bands are closely related to the relative velocity difference between large and small particles.

Original languageEnglish
Article number121941
Number of pages12
JournalChemical Engineering Science
Volume316
DOIs
Publication statusPublished - 1 Oct 2025

Keywords

  • Axial segregation
  • Discrete element method
  • Drum length
  • Rotating drum
  • Segregation band
  • ARC Research Hub for Smart Process Design and Control

    Bhattacharya, S. (Primary Chief Investigator (PCI)), Strezov, V. (Chief Investigator (CI)), Bao, J. (Chief Investigator (CI)), Wang, G. (Chief Investigator (CI)), Shen, Y. (Chief Investigator (CI)), Rudman, M. (Chief Investigator (CI)), Zhao, D. (Chief Investigator (CI)), Yan, W. (Chief Investigator (CI)), Chen, C. (Chief Investigator (CI)), Kuang, S. (Chief Investigator (CI)), Selomulya, C. (Chief Investigator (CI)), Yang, R. (Chief Investigator (CI)), Dong, K. (Chief Investigator (CI)), Zhu, H. (Chief Investigator (CI)), Zeng, Q. (Chief Investigator (CI)), Jiang, Y. (Chief Investigator (CI)), Steel, K. (Chief Investigator (CI)), Ma, X. (Chief Investigator (CI)), mingyuan, L. (Chief Investigator (CI)), Evans, T. (Partner Investigator (PI)), Song, S. (Partner Investigator (PI)), Mao, X. (Partner Investigator (PI)), Zhou, Z. (Partner Investigator (PI)), Qiu, T. (Partner Investigator (PI)), Sakai, M. (Partner Investigator (PI)), de Ryck, A. (Partner Investigator (PI)), Luding, S. (Partner Investigator (PI)), Gutwein, K. (Chief Investigator (CI)), Ko, Y. C. (Partner Investigator (PI)) & Huang, C.-Y. (Partner Investigator (PI))

    ARC - Australian Research Council, Monash University – Internal Faculty Contribution, Rio Tinto Services Limited (Australia), China Steel Corporation

    10/01/2410/01/29

    Project: Research

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