Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications

Kelvin Wong; David Klink; Greg Heins; Behrooz Bahrani

doi:10.1109/ECCE53617.2023.10362013

Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications

Kelvin Wong
, David Klink
, Greg Heins
, Behrooz Bahrani

Electrical and Computer Systems Engineering

Research output: Chapter in Book/Report/Conference proceeding › Conference Paper › Research › peer-review

2 Citations (Scopus)

Abstract

Increasing the permissible operating speed of permanent magnet electric machines (PMSM) presents a range of intrinsic benefits. This however also raises a myriad of challenges associated with high-speed operation, including rotor burst. One solution is the use of filament wound rotor sleeves. The present work brings to attention the importance of understanding the rotor and band stress state in filament banded rotors. An analytical model was developed which captures the effects of winding tension and rotor stiffness. This model will be experimentally validated through in-situ stress measurement during filament winding. A basic optimisation approach for the parameters of winding tension and layer count are proposed, which result in an increase in the maximum operating speed without altering the sleeve material or geometry. This type of modelling which considers the interaction between banding configuration and rotor geometry can be further extended to describe complex rotor stack-up and non-uniform stress development.

Original language	English
Title of host publication	2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023
Editors	Jin Ye, Sanjida Murray, Arijit Banerjee, Henry Chung
Place of Publication	Piscataway NJ USA
Publisher	IEEE, Institute of Electrical and Electronics Engineers
Pages	3906-3910
Number of pages	5
ISBN (Electronic)	9798350316445, 9798350316438
ISBN (Print)	9798350316452
DOIs	https://doi.org/10.1109/ECCE53617.2023.10362013
Publication status	Published - 2023
Event	IEEE Energy Conversion Congress and Exposition 2023 - Nashville, United States of America Duration: 29 Oct 2023 → 2 Nov 2023 https://ieeexplore.ieee.org/xpl/conhome/10361838/proceeding (Proceedings) https://www.ieee-ecce.org/2023/ (Website)

Conference

Conference	IEEE Energy Conversion Congress and Exposition 2023
Abbreviated title	ECCE 2023
Country/Territory	United States of America
City	Nashville
Period	29/10/23 → 2/11/23
Internet address	https://ieeexplore.ieee.org/xpl/conhome/10361838/proceeding (Proceedings) https://www.ieee-ecce.org/2023/ (Website)

UN SDGs

This output contributes to the following UN Sustainable Development Goals (SDGs)

SDG 7 Affordable and Clean Energy

Keywords

analytical method
carbon fiber sleeve
high-speed mechanical stress
permanent magnet machines
rotor strength analysis

Access to Document

10.1109/ECCE53617.2023.10362013

Cite this

Wong, K., Klink, D., Heins, G., & Bahrani, B. (2023). Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications. In J. Ye, S. Murray, A. Banerjee, & H. Chung (Eds.), 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023 (pp. 3906-3910). IEEE, Institute of Electrical and Electronics Engineers. https://doi.org/10.1109/ECCE53617.2023.10362013

Wong, Kelvin ; Klink, David ; Heins, Greg et al. / Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications. 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. editor / Jin Ye ; Sanjida Murray ; Arijit Banerjee ; Henry Chung. Piscataway NJ USA : IEEE, Institute of Electrical and Electronics Engineers, 2023. pp. 3906-3910

@inproceedings{de4b2f3033bd472dad2120355ec5279a,

title = "Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications",

abstract = "Increasing the permissible operating speed of permanent magnet electric machines (PMSM) presents a range of intrinsic benefits. This however also raises a myriad of challenges associated with high-speed operation, including rotor burst. One solution is the use of filament wound rotor sleeves. The present work brings to attention the importance of understanding the rotor and band stress state in filament banded rotors. An analytical model was developed which captures the effects of winding tension and rotor stiffness. This model will be experimentally validated through in-situ stress measurement during filament winding. A basic optimisation approach for the parameters of winding tension and layer count are proposed, which result in an increase in the maximum operating speed without altering the sleeve material or geometry. This type of modelling which considers the interaction between banding configuration and rotor geometry can be further extended to describe complex rotor stack-up and non-uniform stress development.",

keywords = "analytical method, carbon fiber sleeve, high-speed mechanical stress, permanent magnet machines, rotor strength analysis",

author = "Kelvin Wong and David Klink and Greg Heins and Behrooz Bahrani",

note = "Publisher Copyright: {\textcopyright} 2023 IEEE.; IEEE Energy Conversion Congress and Exposition 2023, ECCE 2023 ; Conference date: 29-10-2023 Through 02-11-2023",

year = "2023",

doi = "10.1109/ECCE53617.2023.10362013",

language = "English",

isbn = "9798350316452",

pages = "3906--3910",

editor = "Jin Ye and Sanjida Murray and Arijit Banerjee and Henry Chung",

booktitle = "2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023",

publisher = "IEEE, Institute of Electrical and Electronics Engineers",

address = "United States of America",

url = "https://ieeexplore.ieee.org/xpl/conhome/10361838/proceeding, https://www.ieee-ecce.org/2023/",

}

Wong, K, Klink, D, Heins, G & Bahrani, B 2023, Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications. in J Ye, S Murray, A Banerjee & H Chung (eds), 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. IEEE, Institute of Electrical and Electronics Engineers, Piscataway NJ USA, pp. 3906-3910, IEEE Energy Conversion Congress and Exposition 2023, Nashville, United States of America, 29/10/23. https://doi.org/10.1109/ECCE53617.2023.10362013

Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications. / Wong, Kelvin; Klink, David; Heins, Greg et al.
2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. ed. / Jin Ye; Sanjida Murray; Arijit Banerjee; Henry Chung. Piscataway NJ USA: IEEE, Institute of Electrical and Electronics Engineers, 2023. p. 3906-3910.

Research output: Chapter in Book/Report/Conference proceeding › Conference Paper › Research › peer-review

TY - GEN

T1 - Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications

AU - Wong, Kelvin

AU - Klink, David

AU - Heins, Greg

AU - Bahrani, Behrooz

PY - 2023

Y1 - 2023

N2 - Increasing the permissible operating speed of permanent magnet electric machines (PMSM) presents a range of intrinsic benefits. This however also raises a myriad of challenges associated with high-speed operation, including rotor burst. One solution is the use of filament wound rotor sleeves. The present work brings to attention the importance of understanding the rotor and band stress state in filament banded rotors. An analytical model was developed which captures the effects of winding tension and rotor stiffness. This model will be experimentally validated through in-situ stress measurement during filament winding. A basic optimisation approach for the parameters of winding tension and layer count are proposed, which result in an increase in the maximum operating speed without altering the sleeve material or geometry. This type of modelling which considers the interaction between banding configuration and rotor geometry can be further extended to describe complex rotor stack-up and non-uniform stress development.

AB - Increasing the permissible operating speed of permanent magnet electric machines (PMSM) presents a range of intrinsic benefits. This however also raises a myriad of challenges associated with high-speed operation, including rotor burst. One solution is the use of filament wound rotor sleeves. The present work brings to attention the importance of understanding the rotor and band stress state in filament banded rotors. An analytical model was developed which captures the effects of winding tension and rotor stiffness. This model will be experimentally validated through in-situ stress measurement during filament winding. A basic optimisation approach for the parameters of winding tension and layer count are proposed, which result in an increase in the maximum operating speed without altering the sleeve material or geometry. This type of modelling which considers the interaction between banding configuration and rotor geometry can be further extended to describe complex rotor stack-up and non-uniform stress development.

KW - analytical method

KW - carbon fiber sleeve

KW - high-speed mechanical stress

KW - permanent magnet machines

KW - rotor strength analysis

UR - https://www.scopus.com/pages/publications/85182950285

U2 - 10.1109/ECCE53617.2023.10362013

DO - 10.1109/ECCE53617.2023.10362013

M3 - Conference Paper

AN - SCOPUS:85182950285

SN - 9798350316452

SP - 3906

EP - 3910

BT - 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023

A2 - Ye, Jin

A2 - Murray, Sanjida

A2 - Banerjee, Arijit

A2 - Chung, Henry

PB - IEEE, Institute of Electrical and Electronics Engineers

CY - Piscataway NJ USA

T2 - IEEE Energy Conversion Congress and Exposition 2023

Y2 - 29 October 2023 through 2 November 2023

ER -

Wong K, Klink D, Heins G, Bahrani B. Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications. In Ye J, Murray S, Banerjee A, Chung H, editors, 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. Piscataway NJ USA: IEEE, Institute of Electrical and Electronics Engineers. 2023. p. 3906-3910 doi: 10.1109/ECCE53617.2023.10362013

Modelling of stress development in high pre-load filament banding of high-speed rotors for PMSM applications

Abstract

Conference

UN SDGs

Keywords

Access to Document

Other files and links

Cite this