Ionothermal synthesis of ZSM-5/AlPO₄-5 composite zeolites and their catalytic performances in the methanol-to-olefin reaction

Composite zeolites, specifically ZSM-5/AlPO_4-5 ([E]-Z5/Al5, [B]-Z5/Al5 and [H]-Z5/Al5), were prepared using tri-substituted imidazolium bromide ionic liquids (ILs). The ILs used were 1-ethyl-2,3-dimethylimidazolium bromide ([EMMIM]Br), 1-butyl-2,3-dimethylimidazolium bromide ([BMMIM]Br) and 1-hexyl-2,3-dimethylimidazolium bromide ([HMMIM]Br). The structure, morphology and acidity of the composite zeolites were analyzed using various techniques, such as X-ray powder diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), Fourier transform infrared spectroscopy (FT-IR), N₂ isothermal adsorption-desorption, thermogravimetric analysis (TGA), temperature-programmed desorption of ammonia (NH₃-TPD) and nuclear magnetic resonance spectroscopy (NMR). The catalysts obtained demonstrate outstanding performance in the methanol-to-olefin (MTO) reaction, with a catalytic lifetime extended by approximately tenfold and an approximately 10 % increase in the yield of light carbon olefins compared to the traditional hydrothermal Z5/Al5 catalyst. There is a strong relationship between the selectivity and stability of the MTO reaction with the optimized grain size and catalyst acidity.