Evaluation of magnesium die-casting alloys for elevated temperature applications: Microstructure, tensile properties, and creep resistance

Suming Zhu, Mark Alan Easton, Trevor B. Abbott, Jian-Feng Nie, Matthew S. Dargusch, Norbert Hort, Mark A. Gibson

Research output: Contribution to journalArticleResearchpeer-review

Abstract

Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth ele- ments (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca- 0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE- 0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.
Original languageEnglish
Pages (from-to)3543 - 3554
Number of pages12
JournalMetallurgical and Materials Transactions A - Physical Metallurgy and Materials Science
Volume46A
Issue number8
DOIs
Publication statusPublished - Aug 2015

Cite this

@article{2de4910f903249eca50bed2b56786295,
title = "Evaluation of magnesium die-casting alloys for elevated temperature applications: Microstructure, tensile properties, and creep resistance",
abstract = "Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth ele- ments (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca- 0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE- 0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.",
author = "Suming Zhu and Easton, {Mark Alan} and Abbott, {Trevor B.} and Jian-Feng Nie and Dargusch, {Matthew S.} and Norbert Hort and Gibson, {Mark A.}",
year = "2015",
month = "8",
doi = "10.1007/s11661-015-2946-9",
language = "English",
volume = "46A",
pages = "3543 -- 3554",
journal = "Metallurgical and Materials Transactions A - Physical Metallurgy and Materials Science",
issn = "1073-5623",
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Evaluation of magnesium die-casting alloys for elevated temperature applications: Microstructure, tensile properties, and creep resistance. / Zhu, Suming; Easton, Mark Alan; Abbott, Trevor B.; Nie, Jian-Feng; Dargusch, Matthew S.; Hort, Norbert; Gibson, Mark A.

In: Metallurgical and Materials Transactions A - Physical Metallurgy and Materials Science, Vol. 46A, No. 8, 08.2015, p. 3543 - 3554.

Research output: Contribution to journalArticleResearchpeer-review

TY - JOUR

T1 - Evaluation of magnesium die-casting alloys for elevated temperature applications: Microstructure, tensile properties, and creep resistance

AU - Zhu, Suming

AU - Easton, Mark Alan

AU - Abbott, Trevor B.

AU - Nie, Jian-Feng

AU - Dargusch, Matthew S.

AU - Hort, Norbert

AU - Gibson, Mark A.

PY - 2015/8

Y1 - 2015/8

N2 - Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth ele- ments (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca- 0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE- 0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.

AB - Several families of magnesium die-casting alloys have been developed to operate at the elevated temperatures experienced in automotive powertrain applications. Most alloys are based on the Mg-Al system with alloying additions such as silicon, strontium, calcium, and rare earth ele- ments (RE), although alloys with RE as the primary alloying constituent are also considered. This work presents an evaluation of the tensile properties and creep resistance of the most common magnesium die-casting alloys, in conjunction with the analysis of microstructure. The alloys investigated include AS31 (Mg-3Al-1Si), AJ52 (Mg-5Al-2Sr), MRI153A (Mg-9Al-1Ca- 0.1Sr), MRI153M (Mg-8Al-1Ca-0.3Sr), MRI230D (Mg-6.5Al-2Ca-1Sn-0.3Sr), AXJ530 (Mg-5Al-3Ca-0.2Sr), AE42 (Mg-4Al-2RE), AE44 (Mg-4Al-4RE), and AM-HP2+ (Mg-3.5RE- 0.4Zn). It is shown that, among the various alloys evaluated, MRI230D, AXJ530, and AM-HP2+ have higher yield strength than the Al alloy A380, but the ductility is relatively low at room temperature for these alloys. In contrast, AS31 and the AE series alloys have very good room temperature ductility, but their yield strength is lower than that of A380. In terms of creep resistance, MRI230D, AXJ530, AE44, and AM-HP2+ are all comparable to the Al alloy counterpart at 423 K and 448 K (150 °C and 175 °C). Microstructural factors that are most important to the strength and creep resistance of the Mg die-casting alloys are discussed.

U2 - 10.1007/s11661-015-2946-9

DO - 10.1007/s11661-015-2946-9

M3 - Article

VL - 46A

SP - 3543

EP - 3554

JO - Metallurgical and Materials Transactions A - Physical Metallurgy and Materials Science

JF - Metallurgical and Materials Transactions A - Physical Metallurgy and Materials Science

SN - 1073-5623

IS - 8

ER -