Enhanced Zinc-air battery performance and local electrochemical evaluation of atomically dispersed Co and Ni in S, N-codoped carbon nanofibers via scanning electrochemical microscopy

This study reports the successful synthesis of a novel electrocatalyst for oxygen reduction reactions (ORR), comprising S,N dual-doped carbon nanofibers with atomically dispersed Co/Ni species (denoted as Co,Ni-SAs/S,N-CNFs), leveraging electrostatic spinning to achieve a unique spatial architecture that maximizes both active site density and mass transport efficiency. Density functional theory (DFT) analysis identified the initial proton-electron transfer to adsorbed O₂ as the rate-limiting step, with CoN₃S₁-NiN₃S₁ emerging as the pivotal active site structure catalyzing this critical reaction. The fabricated Co,Ni-SAs/S,N-CNFs electrocatalyst exhibited remarkable ORR performance, characterized by a high half-wave potential of 0.84 V and a low Tafel slope of 57.9 mV dec^-1. To gain a comprehensive understanding of its catalytic behavior, a tailored temperature-controlled scanning electrochemical microscopy (SECM) was employed, enabling the mapping of reactivity distribution under simulated operating conditions while preserving structural integrity. Liquid zinc-air batteries (ZABs) with this electrocatalyst excelled, reaching 175 mW/cm² power density and enduring 1240 cycles. The electrospun membrane catalyst enabled both button and flexible ZABs, adaptable to diverse environments. This study advances non-precious metal electrocatalyst design and offers insights for ZAB applications, fostering green energy prospects.