Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions

C. Jayasundara, R. Yang, B. Guo, A. Yu, J. Rubenstein

Research output: Contribution to conferencePaperOther

Abstract

Stirred mills are increasingly used in the mineral industry for a range of milling duties from fine to coarse grinding. This work investigated the particle and fluid flow in a stirred mill using a combined discrete element method (DEM) and computational fluid dynamics (CFD) approach. The effect of operation conditions such as mill loading and disc rotation speed was studied. The flow properties were analysed in terms of flow velocity, power draw, collision frequency and collision energy. Both particle and fluid flows showed different flow patterns at different mill loadings. Higher mill loading showed an increased collision frequency and decreased collision energy within the particle flow. The regions with high impact energy were also observed near the disc and mill chamber at a high loading. Both collision energy and collision frequency increased with increasing mill speed. Energy consumption increased faster with mill loading than total impact energy, which reduced mill energy efficiency. The results obtained for the particle-fluid system were qualitatively comparable with those obtained from dry systems under similar operating conditions. The findings would be useful to understand and optimise operation condition for improved grinding performance.

Original languageEnglish
Pages3247-3256
Number of pages10
Publication statusPublished - 1 Dec 2010
Externally publishedYes
Event25th International Mineral Processing Congress 2010, IMPC 2010 - Brisbane, QLD, Australia
Duration: 6 Sep 201010 Sep 2010

Conference

Conference25th International Mineral Processing Congress 2010, IMPC 2010
CountryAustralia
CityBrisbane, QLD
Period6/09/1010/09/10

Keywords

  • Computational fluid dynamics
  • Discrete element method
  • Mineral process
  • Stirred mill

Cite this

Jayasundara, C., Yang, R., Guo, B., Yu, A., & Rubenstein, J. (2010). Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions. 3247-3256. Paper presented at 25th International Mineral Processing Congress 2010, IMPC 2010, Brisbane, QLD, Australia.
Jayasundara, C. ; Yang, R. ; Guo, B. ; Yu, A. ; Rubenstein, J. / Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions. Paper presented at 25th International Mineral Processing Congress 2010, IMPC 2010, Brisbane, QLD, Australia.10 p.
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Jayasundara, C, Yang, R, Guo, B, Yu, A & Rubenstein, J 2010, 'Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions' Paper presented at 25th International Mineral Processing Congress 2010, IMPC 2010, Brisbane, QLD, Australia, 6/09/10 - 10/09/10, pp. 3247-3256.

Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions. / Jayasundara, C.; Yang, R.; Guo, B.; Yu, A.; Rubenstein, J.

2010. 3247-3256 Paper presented at 25th International Mineral Processing Congress 2010, IMPC 2010, Brisbane, QLD, Australia.

Research output: Contribution to conferencePaperOther

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AU - Yu, A.

AU - Rubenstein, J.

PY - 2010/12/1

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N2 - Stirred mills are increasingly used in the mineral industry for a range of milling duties from fine to coarse grinding. This work investigated the particle and fluid flow in a stirred mill using a combined discrete element method (DEM) and computational fluid dynamics (CFD) approach. The effect of operation conditions such as mill loading and disc rotation speed was studied. The flow properties were analysed in terms of flow velocity, power draw, collision frequency and collision energy. Both particle and fluid flows showed different flow patterns at different mill loadings. Higher mill loading showed an increased collision frequency and decreased collision energy within the particle flow. The regions with high impact energy were also observed near the disc and mill chamber at a high loading. Both collision energy and collision frequency increased with increasing mill speed. Energy consumption increased faster with mill loading than total impact energy, which reduced mill energy efficiency. The results obtained for the particle-fluid system were qualitatively comparable with those obtained from dry systems under similar operating conditions. The findings would be useful to understand and optimise operation condition for improved grinding performance.

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Jayasundara C, Yang R, Guo B, Yu A, Rubenstein J. Discrete element method - computational fluid dynamics modelling of flow behaviour in a stirred mill - effect of operation conditions. 2010. Paper presented at 25th International Mineral Processing Congress 2010, IMPC 2010, Brisbane, QLD, Australia.