Bicomponent poly(ethylene)/poly(propylene) fiber bonding using dielectric inks

Rachel Shifman, Zi Li, William Allen, Nathan Ng, Dandan Wang, P. Takunda Chazovachii, Wei Lu, Bradford G. Orr, Fredrick W. Gibson, Arman Ashraf, Mark M. Banaszak Holl

Research output: Contribution to journalArticleResearchpeer-review

Abstract

A dielectric ink thermal processing method has been developed to bond bicomponent poly(ethylene)/poly(propylene) (bico-PE/PP) fibers that are commonly used to make nonwoven fabrics for a variety of applications including medical, hygiene, and filtration needs. Dielectric inks applied to the fibers offer a number of potential advantages over conventional calendar bonding including more efficient energy conversion, faster heating rates, heating directed to desired bond sites, facile patterning, the ability to function on materials with substantial amounts of loft, and avoidance of fiber damage induced by calendar roller contact. Poly(ethylene) and poly(propylene) do not efficiently convert microwave energy to heat on their own; therefore, propylene carbonate (PC) and glycerine carbonate (GC) were selected as ink candidates due to their large dipole moments and dielectric constants. The temperature-dependent dielectric constant and dielectric loss values of both carbonates were measured as well as their thermal responses to microwave energy at 2.45 GHz. The dispersion of each carbonate on bico-PE/PP fibers, including the application to nonwoven fabrics, was characterized by optical microscopy. The thermal response for ink loading as a function of microwave radiation exposure time was investigated. Tensile test results showed that the bonding strength of dielectric ink bonded samples was comparable with the bonding obtained using conventional calendar bonding. The results presented herein demonstrate that dielectric inks provide fast heating rates, excellent fiber bonding, and the ability for facile nonwoven patterning.
Original languageEnglish
Article number123868
Number of pages8
JournalColloids and Surfaces A: Physicochemical and Engineering Aspects
Volume582
DOIs
Publication statusPublished - 5 Dec 2019

Keywords

  • Dielectric ink
  • Fiber bonding
  • Microwave
  • Poly(ethylene)
  • Poly(propylene)

Cite this

Shifman, Rachel ; Li, Zi ; Allen, William ; Ng, Nathan ; Wang, Dandan ; Chazovachii, P. Takunda ; Lu, Wei ; Orr, Bradford G. ; Gibson, Fredrick W. ; Ashraf, Arman ; Banaszak Holl, Mark M. / Bicomponent poly(ethylene)/poly(propylene) fiber bonding using dielectric inks. In: Colloids and Surfaces A: Physicochemical and Engineering Aspects. 2019 ; Vol. 582.
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abstract = "A dielectric ink thermal processing method has been developed to bond bicomponent poly(ethylene)/poly(propylene) (bico-PE/PP) fibers that are commonly used to make nonwoven fabrics for a variety of applications including medical, hygiene, and filtration needs. Dielectric inks applied to the fibers offer a number of potential advantages over conventional calendar bonding including more efficient energy conversion, faster heating rates, heating directed to desired bond sites, facile patterning, the ability to function on materials with substantial amounts of loft, and avoidance of fiber damage induced by calendar roller contact. Poly(ethylene) and poly(propylene) do not efficiently convert microwave energy to heat on their own; therefore, propylene carbonate (PC) and glycerine carbonate (GC) were selected as ink candidates due to their large dipole moments and dielectric constants. The temperature-dependent dielectric constant and dielectric loss values of both carbonates were measured as well as their thermal responses to microwave energy at 2.45 GHz. The dispersion of each carbonate on bico-PE/PP fibers, including the application to nonwoven fabrics, was characterized by optical microscopy. The thermal response for ink loading as a function of microwave radiation exposure time was investigated. Tensile test results showed that the bonding strength of dielectric ink bonded samples was comparable with the bonding obtained using conventional calendar bonding. The results presented herein demonstrate that dielectric inks provide fast heating rates, excellent fiber bonding, and the ability for facile nonwoven patterning.",
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Bicomponent poly(ethylene)/poly(propylene) fiber bonding using dielectric inks. / Shifman, Rachel; Li, Zi; Allen, William; Ng, Nathan; Wang, Dandan; Chazovachii, P. Takunda; Lu, Wei; Orr, Bradford G.; Gibson, Fredrick W.; Ashraf, Arman; Banaszak Holl, Mark M.

In: Colloids and Surfaces A: Physicochemical and Engineering Aspects, Vol. 582, 123868, 05.12.2019.

Research output: Contribution to journalArticleResearchpeer-review

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