Atomic layer deposition of Al₂O₃ on porous polypropylene hollow fibers for enhanced membrane performances

Porous polypropylene hollow fiber (PPHF) membranes are widely used in liquid purification. However, the hydrophobicity of polypropylene (PP) has limited its applications in water treatment. Herein, we demonstrate that, for the first time, atomic layer deposition (ALD) is an effective strategy to conveniently upgrade the filtration performances of PPHF membranes. The chemical and morphological changes of the deposited PPHF membranes are characterized by spectral, compositional, microscopic characterizations and protein adsorption measurements. Al₂O₃ is distributed along the cross section of the PP hollow fibers, with decreasing concentration from the outer surface to the inner surface. The pore size of the outer surface can be easily turned by altering the ALD cycles. Interestingly, the hollow fibers become much more ductile after deposition as their elongation at break is increased more than six times after deposition with 100 cycles. The deposited membranes show simultaneously enhanced water permeance and retention after deposition with moderate ALD cycle numbers. For instance, after 50 ALD cycles a 17% increase in water permeance and one-fold increase in BSA rejection are observed. Moreover, the PP membranes exhibit improved fouling-resistance after ALD deposition.